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Six Worksite Strategies that Encourages Correct PPE Use

Despite its benefits, many safety professionals find that enforcing the proper use of PPE is a task that takes too much time and effort. And because it includes a wide range of clothing and equipment, it can become unmanageable quickly.

Before throwing in the towel, consider taking some practical steps in the space you can control—the worksite. Building a work environment that encourages the consistent and proper use of PPE will make it a lot easier.

Below are six ways to get started that will set your worksite and workers up for success.

1.   Perform a Worksite Assessment

A company that cares about its workers puts a continuous emphasis on safety. However, no matter how safe you are, hazards exist in every workplace.

The Occupational Safety and Health Administration (OSHA), says employers are responsible for:

  • Performing a “hazard assessment” of the workplace to identify and control physical and health hazards.
  • Identifying and providing appropriate PPE for employees.

The hazard assessment starts with a walkthrough of the facility to develop a list of potential risks.

But, that list should not be your only focus. Safety expert Dr. Rob Long says in his safety blog that when observing the workplace, look for higher-order goals like trust, respect, and workers’ knowledge. Dr. Long adds that speaking with the workers and getting their input on PPE is also essential.

OSHA provides a self-evaluation tool that will help you organize and analyze the information and then be able to determine the types of PPE that will be most appropriate.

2.   Include Workplace Signage

Workplace signage can have a surprising impact on workplace safety. It offers a regular reminder to think about safety and wear the necessary PPE, such as hardhats and high-vis vests. Another benefit of including signage on workplace processes and PPE is it can demonstrate how and when workers should wear the protection.

“Although safety signs and warnings are low on the hierarchy of controls, they are an important part of communicating with employees about the hazards in the workplace,” says Diana Stegall, executive vice president of Rivendell Safety Consulting in an article for the American Society of Safety Professionals blog.

Site safety signs construction site for health and safety on blue sky

Caption: “Signs that are well-positioned and take into consideration the hazard ‘audience’ can be very effective in communicating a hazard and serving as a reminder when no one else is around.” – Diana Stegall, Rivendell Safety Consulting

The ANSI/NEMA Z535 series of standards establish requirements for the look and use of safety signage. This includes color-coding, sign size, text size, and viewing distance. For example, the standard states yellow should be in signage where minor or moderate hazards are present, orange for more severe hazards, and red for the most severe hazards.

3.   Allow for Education and Training

One of the main reasons workers don’t wear the right PPE comes from a lack of training. They either aren’t aware of the benefits or the possible dangers that could occur when it’s not worn. Instead, workers and management often think they can just rely on “common sense” to make decisions about safety.

“The idea of ‘common sense’ simply means ‘fly by the seat of your pants,’ or ‘work it out by yourself,’” says Safety professional Rob Long in his article Common Sense is Non-Sense,

And as he points out, that is no way to run a worksite. Education, training, and developing a well-rounded safety culture to encourage consistent PPE use is the better option.

If PPE is to be used, a PPE program should be implemented and in some cases is required. OSHA guidelines state that each worker using PPE needs to know:

  • When it is necessary
  • What kind is necessary
  • How to properly put it on, adjust, wear and take it off
  • The limitations of the equipment
  • Proper care, maintenance, useful life, and disposal of the equipment

The program should also address any new hazards present in the worksite and ensure the ongoing effectiveness of the training.

To get started with your training program, check out the free PPE training resources available online. Also, most PPE manufacturers provide supporting documentation on wearing and using their equipment that you can reference too.

4.   Get Management Buy-In

Responsible employers know there are many upsides to supporting a comprehensive safety and health program outside of protecting workers. The benefits include:

  • Improved processes
  • Higher employee morale
  • Better worker recruitment and retention
  • A better company reputation

Support involves providing adequate resources for the program, which can leave some employers not knowing where to start. Again, there are many free resources available.

The National Institute for Occupational Safety and Health (NIOSH) offers the Total Worker Health® (TWH) program. It’s a set of policies, programs, and practices employers can use to integrate worker protections within their business. The goal is to benefit employees and employers along with the entire community.

It’s a goal that is shared from high places. The U.S. Surgeon General, Dr. Vivek Murthy, endorses the TWH program and shared his insight on the importance of managing a safe and healthy work environment in a recent US Chamber of Commerce Path Forward Series.

Dr. Murthy stressed the importance of management considering how employees may react to a workplace that they don’t feel is sufficiently safe for them.

5.   Ensure Your Worksite PPE Fits

OSHA guidelines for selecting PPE say PPE should fit comfortably because it’s a factor that encourages better and consistent worker use.

That means size and cut are significant. PPE cannot be too big or too small to fit comfortably. And clothing or equipment with greater sizing options works better to accommodate various body types.

Caption: Most manufacturers supply sizing charts like this one for Liberty Glove and Safety’s Disposable Coveralls which have a range from XS to 4X.

Even with a great fit, without proper maintenance, the effectiveness of PPE cannot be assured. Maintenance should include inspection, care, cleaning, repair, and proper storage.

If carefully performed, inspections will identify damaged or malfunctioning PPE before it is used. PPE that is not performing up to the manufacturer’s specifications, such as eyewear that may have scratched lenses and has lost its ability to withstand impact should be discarded.

Procedures should be set up to allow workers to get new PPE or replacement parts for damaged PPE, and help them to keep the PPE clean. It is important to note, PPE that is not maintained or has malfunctions might be more dangerous to workers because they may feel protected when they are not.

6.   Lead by Example

Employees remember not only your words but also your actions. They may need evidence there isn’t a double standard and that leadership practices what they preach. That’s why as a safety professional, it’s essential to lead by example.

But, you don’t have to do it alone. According to E. Scott Geller, Director of the Center for Applied Behavior Systems at Virginia Tech, workers that are given the responsibility of being safety leaders and caring for each other are empowered.

“Model the behavior you want to see, but be careful about the specifics and be mindful of what you’re modeling,” he said.

A safety leader may not be directly in charge of regulating PPE, but they could advocate for it. Encouraging that type of natural leadership in some of your workers means you don’t have to be everywhere at once.

There’s More You Can Do

It may feel like there isn’t anything else you can do to encourage your workers to wear PPE. But, investing in quality PPE is an area where you have influence and a move that will make a difference in your worksite environment.

However, knowing where to go in the sea of PPE distributors that exist isn’t easy. 

At Liberty Safety, we want to help. We provide the high-quality, branded PPE clothing and safety equipment you’re looking for. Get in touch today and learn more about our large selection of personal protective equipment.

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Keep MRO Workers Safe by Focusing on These 4 Key PPE Products

Much more than just fixing things, Maintenance, Repair, and Operations (MRO) is what keeps things moving. It’s a critical part of the manufacturing industry because a plant or factory or any other type of facility can’t produce if it’s not running.

However, it’s an easy area to take for granted. It is not often noticed when it’s working well, but operations start breaking down if the MRO team falls behind in routine maintenance or repair.

By the end of this post, you will understand the value of MRO and the workers carrying it out every day. We’ll explore the safety challenges, look at four key protections to focus on, and explain why it’s important.

The critical nature of MRO

A Peerless Research Group (PRG) survey on manufacturing reveals a company environment where the MRO and the workers in it play an essential role. For 94% of respondents, MRO is extremely or somewhat important to their companies’ overall operations. Only 6% indicated that MRO was not very important or not at all important.

Respondents that view MRO as “somewhat important” say it helps to reduce downtime, manage preventative maintenance and streamline their plants. Those who see MRO as “extremely” important say it helps their firms maintain customer satisfaction, maintain continuous production, follow lean practices, and secure the “right parts for the first time, every time.”

Safety Challenges in the Industry

Brian Devaney from Sales Solutions, Inc. Is no stranger to the work that goes into MRO. With over 15 years of combined construction, manufacturing, and safety experience, he’s seen many operations first-hand.

As part of his work, he performs job site hazard analysis during his site visits. It often involves advising safety professionals responsible for MRO.

MRO includes everything the maintenance crew does to keep a facility running and in good condition. It’s a critical component of any manufacturing business.

Brian says safety compliance becomes a challenge when the worker doesn’t buy into the safeguards including the usefulness of the PPE. “You get a lack of compliance when the PPE makes it harder for somebody to do their job,” he added.

He said there’s a more important conversation to be had. “We don’t spend enough time talking to the actual user about why they should wear this PPE.”

“A successful hand protection audit means going to the functional areas and getting information from the person doing the job who actually wears the required gloves.” – Brian Devaney

He stresses education and training as part of the overall safety culture in any business.

The Most Frequently Used PPE for MRO Workers

Today, as Brian mentioned, safety compliance has become very important In manufacturing. However, it wasn’t always that way.

In fact, PPE isn’t something that has always been regulated. Its use has been a progression that’s taken place over decades of trial and error, often at the expense of the worker.

Luckily, the days of unchecked and out-of-hand manufacturing injuries along with unsafe practices are in the past. We have safer working environments now than ever before.

To ensure that it stays that way, we have the Occupational Safety and Health Administration (OSHA). OSHA regulates safe practices and PPE use in manufacturing facilities nationwide to ensure that companies and individuals conduct business safely.

OSHA requires that personal protective equipment (PPE) be selected, provided, and worn by employees in situations where PPE could help reduce the potential for harm and injury. That includes MRO workers whether they are internal or external (contractors).

Below are the four most common types of protective gear used in manufacturing facilities to keep MRO workers safe.

Head Protection

According to OSHA, hard hats must be worn on any worksite where there is a risk of objects falling from above. That includes inside a manufacturing facility.

However, the Bureau of Labor Statistics (BLS) shows that only 16% of workers who sustained head injuries wore hard hats even though many were required to wear them.

It’s a grim statistic that shows why workers should wear a hard hat in any areas where they could be struck or hit by fixed, moving, protruding, or falling objects. It’s also a necessary protection when in contact with dangerous levels of electricity or exposed to extreme weather, UV rays, or high temperatures.

In general, most hard hats should be replaced every three years. Manufacturers usually provide specific recommendations.

DuraShell™ Hard Hats

It’s head protection that provides a critical safeguard inside or outside work environments. It has an outstanding fit, comfort, and uncompromising safety.

The DuraShell™ suspension design makes for an easier adjustment by the wearer. And the vertical height adjustment provides a customized fit. Universal accessory slots are built to fit cap-mounted earmuffs and chin straps. It’s a hard hat that is also available in multiple colors and features:

  • Polyethylene double layered crown strap
  • Replaceable and washable Suspensions
  • High-density polyethylene construction
  • Low-Profile design
  • Pillowed brow pad & top ribbon pad for comfort

And don’t forget about the importance of your brand on PPE like your team’s hard hats. If your business would like to add a professional value-added look by printing your custom logo, the Liberty Glove and Safety in-house branding experts can help. We ensure your custom logo stands out, gets noticed, and increases your brand awareness.

Hearing Protection

Hearing protection is required in work environments that are exposed to noise levels equal to or greater than 85 decibels (dB) averaged over an eight-hour period. Most manufacturing facilities fit into this category.

OSHA notes that noise may be a problem in your facility if workers report:

  • Hearing ringing or humming in their ears when they leave work
  • Have to shout to be heard by a coworker an arm’s length away
  • Experience temporary hearing loss when leaving work

The OSHA standard 1910.95(b)(1) says that when employees are subjected to sounds over 85 decibels (dB), then administrative or engineering controls should be put in place. If that doesn’t reduce sound levels, then hearing protection needs to be provided to limit the noise.

The best hearing protection is the one that is comfortable and convenient and one that workers will wear every time they are in an environment with hazardous noise.

DuraPlugs™ Ear Muffs

Just like with gloves, ear protection should fit securely and comfortably. Duraplug Ear Muffs work well in a manufacturing environment because they’re lightweight but rugged. The foam filled and padded ear cups are highly effective in keeping noise to a minimum. It’s hearing protection that offers:

  • Adjustable nylon headband
  • Large soft foam ear cups to fit all sizes
  • Lightweight and durable construction
  • Noise reduction rating (NRR) 25dB

Eye Protection

The American Academy of Ophthalmology and Eye M.D.s says one million people are affected by an eye injury every year and the Vision council reports 40% of on-the-job eye injuries happen in the manufacturing, construction, and mining industries.

Those are statistics that highlight the need for eye protection for all workers working in manufacturing facilities, often full of sawdust, metal shards, or chemicals hanging in the air.

But it’s not all bad news. The experts at the Prevent Blindness organization say that 90% of eye injuries are preventable using appropriate protective eyewear. It’s one of many reasons safety glasses or goggles are required when operating or working MRO in manufacturing.

iNOX™ F-III™ (amber) and iNOX™ Aura II™ (gray) Safety Glasses

With an amber lens for indoors or a gray lens for outdoors, these safety glasses are versatile eye protection perfect for MRO workers. Simple to slip on and off as needed, they are also durable enough to be tucked in a pocket when not being used. Both pairs feature:

  • Polycarbonate temples and single-piece wrap-around lens
  • Scratch resistant polycarbonate lens
  • Lenses filter 99% of harmful UVA & UVB rays
  • Soft rubber nose pads and non-slip rubber temple tips
  • ANSI Z87.1-2015 standard certified

Hand Protection

Cuts and other hand injuries are common types of accidents in manufacturing. It’s why a large variety of gloves are available for safely handling most MRO jobs.

However, the Bureau of Labor Statistics reports that 250,000 severe injuries to fingers, hands, and wrists occur yearly. Seventy percent of those workers were not wearing gloves when the injury occurred, and thirty percent were wearing inadequate or inappropriate hand protection.

For the majority of MRO work, a multi-purpose seamless coated glove offers the perfect level of safety. But only if it’s a glove that is comfortable to wear and can handle a wide variety of jobs.

G-Grip™ and P-Grip™ Safety Gloves

Designed for resistance against oily applications and abrasion risks, the G and P-Grip series gloves provide the reliable, flexible type of protection MRO workers need. Made with materials that allow dexterity and comfort, they’re dependably made and used for a wide assortment of applications.

Both offer excellent sensitivity and fit. They also have colored cuffs for easy size identification. And each is durable enough to withstand multiple launderings.

In addition, the G-Grip™ has a nylon/lycra shell, nitrile micro-foam palm coating and provides:

  • Cutting edge technology micro-foam coating
  • Superior grip and abrasion resistance
  • Applicable for both wet and dry applications

The P-Grip™ is a 13-gauge polyester shell glove, which also has:

  • Three touch screen fingertips
  • Technology advanced polyurethane coating
  • Hi-vis green polyester shell

The Future of MRO and a Safe Work Culture

As maintenance, repair and operations evolve to meet current demands and the ongoing changes that come with it, MRO worker safety continues to be an important focus.

“I see the attention to those changes as better for the safety of workers,” Brian said. “We’re coming up with better ways to protect people when they’re doing their job and that’s a good thing.”

Whether it’s gloves, eyewear, head, ear protection, or other PPE, Liberty Glove and Safety offers protective equipment and clothing that’s reliable and resilient. Manufacturing workers including those in MRO can choose from a large range of high-quality brands that cater to the essential gear you need.